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  MKR-500G steel wool production line Detailed parameter  

 

 

Steel wool making machine

A groupUsteel wool mainframe equipment


1)MKR-500G steel wool production line

Products overview:
  Steel wool is a new kind of Metal fibre material,its fiber can reach 4m, Natural state is similar with fleeciness cotton. It can be used in a wide range of applications, Chopped steel wool is mainly used in friction materials, like Brake Pads; Cutting steel fiber is mainly used to Construction of concrete, etc. steel wool is mainly used in daily cleaning, Industrial rust, decontamination and Polishing etc.
  In addition, steel wool also can be used in powder metallurgy , Refractory materials, Conductive plastics etc; at the same time ,take the same process equipment, also can produce various kinds of stainless steel wool, copper steel wool, aluminum wool, and other metal wool products, etc,which were widely used in Many high-tech fields ,such as metal filter, Sound absorption Under the high temperature, shock absorption Under the high temperature and making metal fibers, etc.
  My company researched and developed steel wool production line since 2001, so far, our company is the only enterprise that have the core technology of steel wool production line in china. This machine not only has filled the Chinese domestic blank in this field ,but also are sold to Africa, Southeast Asia and Middle East and have won favorable comments from general customers.
  MKR-500G production line ,according to the same production line abroad ,we continuously improve the quality of machine, that performance of products will be more and more excellent.
  In addition,the production line has many advantages ,such as reasonable process design, Convenient operation and maintenance, energy-efficient, Environmentally friendly and high efficiency ,etc.
Especially in making knife holder, adopt unique "no clearance process."(knife holder clearance Less than 0.05mm), without replacement lifelong.( we have applied patents for the Process method),not only reduce the cost of consumption for blade, knife holders,but also Improve the product production and the quality of the products. Under the guarantee of raw materials, Can produce high quality of various specifications and types of steel wool.


Main technical parameters
1  Specification:MKR-500G          
2  cutting stations for main machine:4
3  knife holders of main machine: 60 groups
4  the wheel diameter of main machine: Ø500MM 
5  wheel winding: 36 circles           
6  wire channel: 1
7  the most cutting point: 2160        
8  wire speed: 110m/minute
9  Production capacity: 250-280 kg /h
10 Raw material of steel woolUSGM  Ø3.00MM.(meet the requitments of GB/T 175054)
11 Installed capacity:90KWWith vector frequency conversion governor
12 WorkerU4 person       
13 Grade of steel woolU10 - 000
14 LengthU15m            
15 weight:13500kg

2)Dust removing systema part of system

3)MKR-40 residual Wire Steel fiber Machine (Steel fiber machine)
Product featuresU
   MKR -40 residual Wire Steel fiber Machine is used to cut the residual wire , the raw materials to generate Steel wool products after, into certain length corrugated fiber, In the cutting process, residual through the Wire straightening device, ripple suppression device and rotating knife device, etc.
   This product Into the concrete according to a certain proportion can become high intensity and elastic-plastic materials,which bending strength, Tensile strength , Shear strength and compressive strength increased obviously.The procucts mainly used in Highway, bridge, tunnel, airport runway and the basic framework of high-rise building.

Main technical parametersU
Wire diameterU0.4-1.0mm                      Production quantityU6000pieces/min
motor powerU2.2kw(stepless speed regulating) fiber lengthU40-60mm
Overall dimensionsU12008001200           weightU400KG

4)MKR-1500A standard grinding machine
  Ths machine applies type of especially door and rolling guide by high strength and double steel plate.the surface of guide is lined with interchangeable mported high quality wear-resistant steel belt.grinding wheel can be raised or lowered fast with automatic feed,reciprocating trip take the advanced worm and worm reducer,which drive the belt transmission With cushioning device and speed control,the knife holder is using worm gear transmission,it can change Plus or minus 90 degrees,magnetic chuk knife,grinding head with special grinding head motor, it apples paste type of cylinder ginding wheel.the appliecaton effect is well and the grinding accuracy .itcan use in the industries of wood,food,print ,papermaking,plastic,carton and so on

Specification/Model   Maxgrinding length  Contour dimension    weight
1500A                 1520                 320012001500     2150


5)UN-3 butt-welding machine of steel wire

  UN-3Series butt-welding machine is a professional welding machine is Professional used for welding of ferrous and non-ferrous metals.The UN-3Series butt-welding machine is take the butt welding
method, high efficiency electric energy and fast welding with good effect.

Structure and characteristicsU
1transformer of welding machine take the shell structure,so that power waster little, and energy-saving.
2Small volume, Usually don't fixed  and Welding operation is simple and convenient.
3current regulation, stepless speed regulating and Pressure regulating  simple and practical.
4(1-10)type spring pressurizes, (10-25) type lever pressurizes.

 model  supply voltageV   rated capacityKVA  secondary voltageV  steelm/m  aluminumm/m  brassm/m  pure copperm/m  lengthL(mm)  widthW(mm)  heightH(mm)
 UN-3  220  3  1.5-3.0  2.0-6.0   2.0-5.0   2.0-4.5  1.5-3.0   550   700  1100

   

B :the machine for crushed cotton production


1)Technical parameters of feeding MachineMKR-150G
product featuresU
MKR-150G is the necessary equipment for be Crushed before of smashed wool steel production line. The equipment was made up Frequency converter, motor, reducer, belt, and pressure wire wheel and so on. Its main role: to put the steel wool, etc. into the grinder to smash.

Main technical parametersU
Enter the amount of steelU250-400kg/H     speed ratioU15/1-30/1
motor powerU0.75kw         overall dimensionU8005001600
2)Technical parameters of hammer smashed machine (MKR -22K)
   MKR-22K is the major auxiliary equipment of smashed wool steel production line.
The equipment was made up Frame, motor, drum, hammer films, wear plates, gear plate, screen size, balanced flywheel and so on.
Its main role: to crushed the filament wool steel into the required specifications productions.

Main technical parametersU
Crushing capacityU300-500kg/H          Main wheel speedU2100 rev / min   motor powerU22kw                      Single BladeU44pieces
overall dimensionU8005001600         WeightU1500kg
3)Technical parameters of set steel device (MKR -11K)
product featuresU
   MKR-11K is the major auxiliary equipment of smashed wool steel production line.
The equipment was made up Frame, motor, a body fan, suction cotton cyclone, cyclone wind, Guan Feng device and so on.
Its main role:  to inhale and separate the wool steel that after being crushed by air pressure

Main technical parametersU
treatment capacityU300-500kg/H         Fan SpeedU2800 rev / min
motor powerU11kw           the form of SeparationU2 cyclone separator
overall dimensionU930011004000 WeightU1000kg

4)Technical parameters of Vibrating Grading Sieve (MKR -15K)
product featuresU
   MKR-15K is the major auxiliary equipment of smashed wool steel production line.
The equipment was made up Screen frame, motor, eccentric vibration block, damping spring, grading sieve and so on.
Its main role: to make the wool steel that has been crushed with vibration separation into the finished products
Main technical parametersU
treatment capacityU400-600kg/H      Sieve speedU1400 rev / min
motor powerU1.5kw                 the form of SeparationU2 cyclone separator
overall dimensionU830600900       WeightU200kg

CUthe equipment of cotton lap production


1)MKR-180Linput  Technical parameters of input wool device
Product featuresU            
  MKR-180L Input wool device is the necessary equipment of cotton lap production,which deliver the steel wire wool to roll cotton machine or
Steel wool fiber machine Synchronous and orderly.
The equipment was mainly made up of active wheel and Spring passive wheel.

Main technical parametersU
The quantity of input cotton: 250-400kg/H   the speed of wire : 92m/min
power of motor : 0.75kw                    outlook sizeU1200400560

2)MKR -50KG Technical parameters of cotton roll machine

Product featuresU
 MKR -50KG cotton roll machine was used to roll the steel wire wool into the cotton roll weight 5kg-50kg,which were the main raw materials .
And the steel wire wool was mainly comed from the input the cotton device.
cotton roll machine was mainly made up framstepless change electromotordistribute cotton devicepolyurethane.drumcollect cotton bracket
around cotton paperwhich was necessary equipment for cotton roll production

Main technical parametersU
Roll cotton Quantity: 250-500kg/H     The wheel diameter: Ø200
power of motor : 1.5kw             Cotton roll width:500mm
Outlook sizeU7007001000        weightU400kg

3)MKR -50K  Steel wool roll machine

Product features:
   MKR -50k steel wool roll machine was used to cut the bands into certain length and roll the steel wool into the cotton roll,and  divided into small fine
Cotton roll weight 100g-500g.The machine was made up framefeed cotton guiderEmbossing wheelinput cotton weelAutomatic quantitative cutting knifestep-motorStepping motor driverPLC computer controllerLength and heavy weight and input parameters device(Text Screen)
frequency control and cotton roll machine and Wear-resisting conveyor belt. The Length and  weight was  automatic controled by Computer ,
cutting length and Weight are Precise accuracy, Currently ,the machine  is the most advanced cotton roll auxiliary equipment In the same industry currently.
Main technical parametersU
  Cotton roll widthU50-10mm           cotton roll weightU100-500g
  Electric powerU1.1kw             Production capacityU1-2piece/min
Outlook sizeU35008001000 weightU500kg


3)MKR -05G  Steel wool pad machine

Product features:
   MKR -05G wool fiber machine was used to cut the bands into certain length and roll the steel wool into the cotton roll,and  divided into small fine
Cotton roll weight 5g-50g.The machine was made up framefeed cotton guiderEmbossing wheelinput cotton weelAutomatic quantitative cutting knifestep-motorStepping motor driverPLC computer controllerLength and heavy weight and input parameters device(Text Screen)
frequency control and cotton roll machine and Wear-resisting conveyor belt. The Length and  weight was  automatic controled by Computer ,
cutting length and Weight are Precise accuracy, Currently ,the machine  is the most advanced cotton roll auxiliary equipment In the same industry currently.
Main technical parametersU
  Cotton roll widthU50-10mm           cotton roll weightU0-10g
  Electric powerU1.1kw             Production capacityU60-100piece/min
  Outlook sizeU35008001000 weightU500kg

D:  Equipped with auxiliary equipment for Steel wool production


LW1-560 Pulley Wire Drawing Machine

  Main usesUThis set of equipment is an ideal device for drawing low carbon steel wires, Medium carbon steel wire rod, High-carbon steel wire rod, it also can be used to draw Copper, aluminum and other non-ferrous metals and gold wire, and It is also widely used for wiredrawing in factories, such as steel wire, Cable, building components, galvanized wire, metal mesh, nail and so on!
Structure: the equipment was made up body reduction gearbox, moulding box, road wheel frame and electrical control system!
  Different wiredrawings are all deceleration by the motor of JZTseries or Y series through gear coupling transmission gear of the second  different speed ratio,so that make the reel vertical,to install the box of cover. Pair of gears take the Immersion oil to lubricate.Reel internal equipment have the Cool-down spray settings, could reduce the residual heat of line roll surface when after drawing the wire.Drawing mould soak in the Cooling Water,so that could readuce the temperature of mould.This machine can be realized-point move, linkage, In front of the machine tool of reel operating position.the equipment have Security Parking facility

Main technical parameters

 model  560
 material intensity  bR110kg/mm2
 max diameter of feeding material  6.5mm
 Minimum diameter of unloading material  2mm
 reel diameter of drawingpasses  1-6/560
 max average condensation  about30%
 total condensation rate  about78-88.5%
 Maximum speed of reel  245m/min
 total power  18.5-30kw
 Total weight of equipmentabout  2000kg
 Dimensions  170011501750mm

SX-560 wire winding machine of Trunk-type

SpecificationsU

 Item  ZXA-560
 the diameter of take-up reel  560mm
 the diameter of Income (unloading) line mm  1.4-2.6mm
 The speed of Income (unloading)   line m/min  According to the needs of users
 the weight of Wire rack product line  800-1000kg
 Income (unloading) line intensity  1900-2600Mpa
 motor power  11-45 kw
 Dimensions  150015502350mm
 Weight  2.5 T

 

Copyriht:Yancheng Maicrete Machinery Co.,Ltd. Add.:NO.8,Nanyang Wuxing Technology Zone,Yancheng,Jiangsu,China
Tel:0515-88230777008615895185181 Fax:0086-515-88236660 DesignUFling